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hcraig244
BRONZE MemberIt doesn’t address your question around item no 6 on the above procedure, which I cant either…..I note that Rudi deftly avoids that final step also ;¬)
Craig
hcraig244
BRONZE MemberTake a look at this……
hcraig244
BRONZE MemberI have been inside several BG4000 over the past few years and not seen a carriage motor with a pulley wheel with a different profile to that which yours has, that doesn’t mean there are none out there of course. Regarding the belt I have had one with a round profile belt that worked fine despite being somewhat floppy, I suspect it started life as a O ring and not a drive belt….I replaced it with a belt from Dillen and adjusted the tension accordingly. The Service Manuals B&O supplied are very detailed and for the most part accurate….but im sure im not alone when it comes to stumbling over the occasional inconsistency therin……..buy a replacement alloy pulley for the drive shaft and a new belt and you will be fine, yours does look perfectly fine by the way……I should replace mine also, just havent got around to it yet ;¬)
Craig
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This reply was modified 3 weeks, 6 days ago by
hcraig244.
hcraig244
BRONZE MemberThat’s a very ambitious undertaking Jouni..
All credit to you, the cost of producing such a piece must be high…not including your time of course which you give freely, my few dealings with custom laser printed items has always resulted in high costs.
I will provide the images you have requested today……keep the pictures coming.
Craig
hcraig244
BRONZE MemberJouni
I bought the 15v battery relatively recently, amazon I think VARTA No 4074.15v.V74PX
Craig
hcraig244
BRONZE MemberOh….and a 15v battery
If I can help anymore let me know
Craig
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BRONZE MemberNo worries Jouni
Not the best images but take a look….
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BRONZE MemberAhh…..nothing so adventurous Glitch, tried and tested hair dryer technique. So here is the finished article still giving 3.8 ohms and now moving freely….wont commit this to the postal service today as it will languish in the system all weekend, not good….will send it back Monday morning.
Craig
hcraig244
BRONZE MemberJust needs to be left as the epoxy hardens, the dust cap glued back in place and posting back home…..I don’t know if there is a better way to do this……
hcraig244
BRONZE MemberThe epoxy holding the magnet to the frame now hardened, more epoxy can be applied to the magnet face. The whole assembly is then, with a firm and steady grip….the magnet wants to pull down and sidewards, lowered onto the core held in the vice jaws carefully…..the coil is exposed to damage at this point as the core is guided inside it. With a clunk the magnet will grab the vice jaws which can then be released to allow the backplate to snap into place. The coil now gripped by the off centre core can be viewed through the dust cap apperture as the alignment jig is fitted tightly to the magnet by the bottom row of screws and the top row of screws adjusted up against the backplate and used to centre the backplate and core using the dust cap apperture as a guide until the it looks central and the cone and coil move freely within the magnetic field……
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BRONZE MemberThe epoxy now dry on the backplate and core it goes back into the vice, 2 or 3mm below the vice jaws
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BRONZE MemberGlitch…
Yes the saucepan is simply a convenient diameter to rest the speaker on during removal of the dust cap and drying time of the epoxy, keeps any pressure off the cone and coil. The process of softening the dust cap
comprises the use of my partners hair dryer providing hot air, this quickly softens the old adhesive which can then be very carefully lifted with a jewellers screwdriver….and in my case the use of a magnifying glass ;¬) takes a bit of patience but is quite straight forward.
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This reply was modified 1 month, 2 weeks ago by
hcraig244.
hcraig244
BRONZE MemberThese don’t need to be dead centre but just thereabouts, the accurate alignment will follow when the backplate and core are offered up to the magnet once everything has hardened off…….and in case anyone was wondering about the last pic it was taken through this magnifying glass, my eyes are not what they once where ;¬)
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BRONZE MemberRemove the old adhesive from magnet and backplate, not a lot there so easy task, and having applied some epoxy join them together….
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BRONZE MemberNext task is to soften the glue holding the dust cap in place, this needs to come off so I can see what im doing when putting everything back in place and to give me a clue when centering the core inside the coil.
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This reply was modified 3 weeks, 6 days ago by
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