Forum Replies Created
-
The tweemid module will be removeable since it may need to be disassembled in the future for servicing. The woofer baffles however will be permanently bonded (epoxied likely) to a wood baffle so I incorporated 1/2″ dowels into the design. in order to locate the parts during assembly later on.
Some close ups of the parts. Woofers fit perfectly and the plastic-thread screws also went in smoothly and without any issues. The woofers have retained their gaskets well so they should be ok to re-use.
Really nice to see this thing taking shape!
Ok guys – getting caught up. Parents are visiting me soon so I’ve been frantically putting the house together and not spending as much time on this but there are some nice chunks of progress.
Here is what I’m calling the woofer baffle, being printed for the first time. This is a test for fitment (speakers and fasteners etc) but also a test for the color! Very much a pastel yellow compared to normal, opaque yellow PLA but it should look very nice in situ once my partner and I get the room all put together.
The print was good overall, but I did change some geometry to try and improve the quality. There was one corner that lifted slightly and the banding is quite serious so this part will not get used in the end I think.
Also, since I just changed the nozzle from 0.4mm to 1.0mm, there were some bone-headed slicer oversights so now those are updated as well.
Final print settings are going to be 0.3mm layer height, 18% gyroid infill and 3mm shell. Final printed part should be ~920g. Nearly an entire spool!
First tweemid baffle test print is complete. Only took 40 hours of time on the machine! I’ll be going up a size or two on the nozzle to speed this up on the next/final rounds. Also ran out of filament on the spool so there is a nasty color change at the top. This also led to a not-so-great structural result as there is a big split in the part at the layer where the print resumed. No problem though as this won’t happen on the final prints.
There is a lot left to model and I’m trying to keep the momentum up. Need to add the rest of the fastener features and decide on how I’m going to attach it to the box.
No progress on the refoam yet, that is still ahead of me. I want to get back to the Klippeling as I have some other things I want to measure as well.
Tentatively planning to leave the speaker sealed. My personal listening preference seems to always point to sealed units. I think I have the volume in this situation to go for a sealed alignment but that will be confirmed with some simulations soon. There is plenty of space on the woofer baffles to add ports, though.
I did have another design in mind that would be less boxy in shape, yes. The idea there was still sort of a 3 pillars style design but has not made it off the sketch pad yet. It would be a fully printed / plastic design that will just need way more time for me to make real. I’ll get some sketches up here eventually though. The acoustic arrangement would be very similar though.
For this version, I’ve attempted to capture as much Penta essence in the baffle design as possible by mimicking the angles of the Penta body.
Almost like imagining the Penta fret as a “volume” on its own \/
However I will be departing from the Penta design massively in the CMF domain. WAF has driven the project to a more fun result. I want to admit I really do like the wood+yellow baffles. Trying to find an appropriately soft-yellow 3Dp filament now. Most yellows are incredibly intense or even dark (such as most PETG filaments).
Cheers, Johan! Trying to push hard to the finish and get this speaker making noise.
Current artistic direction is to go single color for all three baffle pieces. The decor of the room where this speaker will ultimately live is predominantly yellow so that is plan of record right now. I think it looks fantastic so far. The only stylistic change I might add is a trim ring to convert the woofer frames to a round profile visually.
After socializing the design around the office a bit more with some even more acoustically-minded colleagues, it was time to give up on the asymmetric design. Too many concerns over diffraction and not enough of a concern (apparently) about comb filtering from the woofers, it seemed best to revert to a conventional-ish layout.
So re-thrashing yesterdays CAD leads us to the final architecture. Sadly the new layout doesn’t look so good in the same colors. I think all three baffles may have to go to one color.
Design update for y’all. I have been wrestling with the design of the baffle but it has been challenging to get it right considering the ID translation from pentagonal pole to wooden cube. I think this is going to be the direction I take. Having multiple pieces allows me to step the baffle correctly (even if it is acoustically not a concern) and I want to retain the soul of the Penta look and feel with the tapered sides.
I don’t really want to build a fret for this but was originally planning to. Now the plan of record is to 3D print the baffle modules and attach them to the wooden baffle underneath. Currently the first test print of the tweemid baffle is underway. And yes, these elements will be printed in color (another reason for the baffle to not be hidden under a fret).
Special shoutout to a little 3D print I made up a couple years ago. I designed this transport block to carry Pentas safely on their backs during a house move. They’ve been super useful for this project and enabling these past two experiments by pointing the speaker directly upwards.
Now that the module is full, its time to carefully remove the beans and collect them for measurement. Luckily the office has retained some very handy buffet spoons from past client meetings. Seems like the perfect tool for the job honestly but I’ll admit, this is hard to do while cackling endlessly.
Again, a very strange day for me – filling the mid module with a proprietary bean-airsoft BB hybrid mixture so we can determine the acoustic volume.
Ok guys – time for the midrange volume measurement. For this you join me inside on the workbench. No sunburns today!
Tweemid baffle is just taped in place to make sure none of our fancy volumetric beans get away.
Make sure, after measuring, to put your Penta in the sun so it can dry out.
This turned out to be one of the more fun days I have had with a project recently. Bizarre yet satisfying!
Results are 29.8 net kg of water which translates to 29.8L for the woofer volumes (including ports!).
Next up we will probably get out the beans for measuring the twee-mid volume.
The filling took so long because the scale kept turning off causing us to reset. So filling actually took a few attempts!
Once full, the entire speaker + water weighed 38.8kg.
Guys, if you haven’t thought to wash out your speakers, I highly recommend it. This particular pair were mega gross. Keen eyes will spot the frequent occurrence of critters here and there throughout the photos.
Ok now that most of the leaks are stopped up long enough / well enough for this test, we continued…
