Summer Project – Beovision MX5500

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  • #5884
    RallyMK1
    BRONZE Member

      Hi everybody!

      Just a few weeks ago, came across a Craigslist ad here in California for a B&O MX5500, including the motorized stand and the VCR for $500. I’m really into vintage TVs and retro gaming, so when I saw the ad I was definitely excited. My console RCA had just failed, and I was looking for an interesting replacement.

      IMG_1169

      When I came to check it out, I found that it had been stored in a landscaping company’s shed for the past 15 years. We couldn’t get it to power on, and the remote was missing, so the seller gave it to me for free.

      I got it home in one piece, cleaned it up, and found that I could get it into standby mode with the power button in the front, but the step button did nothing.

      IMG_1165

      So, it sat in the spare room, waiting for a remote. I found a Beolink 5000 for dirt cheap, sold as not working, and that arrived just yesterday.

      IMG_1321

      Of course, it came in pieces, but after soldering the battery compartment back together and cleaning the contacts, we got it to output a signal! Hitting the TV button caused the TV to turn off immediately. The next step is opening up the system, and starting with the power supply, testing and replacing components.

      IMG_1326

      It’s in pretty decent shape, so hopefully I won’t need to replace every single cap. I’ll document the progress, and hopefully, add some interesting information into the public record to help out anyone else trying to get their 32 year old TV working again.

      #5900
      Die_Bogener
      BRONZE Member

        Interesting project 🙂

        This is a US MX5500?

        The European modell is complete different.

         

        • This reply was modified 1 year, 9 months ago by Die_Bogener.
        #5903
        RallyMK1
        BRONZE Member

          Oh wow, that is totally different. Yes, it’s the US model.

          IMG_1164

          #6078
          RallyMK1
          BRONZE Member

            Yesterday’s project was removing all the individual boards for full capacitor inspection. The service manual shows all the boards in this map, and to make it make sense, they have swung out the boards shown on the right as they are all connected together on a rail that unclips from the back.

            IMG_1430

            The only tricky part in removing the boards was that PCB 2 has an RF cable soldered to its connection, so you just need to heat it gently and pull it off with some needle nose pliers. The rest are just connected by an incredible hydra of wiring, but thankfully, each connector is labeled with the port it connects to, so as long as you go in order, reassembly shouldn’t be too difficult.

            PCB 1 – Power Supply and Deflection

            IMG_1427

            This pic actually shows PCB 1 – the main board, PCB 12 – Switch mode power supply, and PCB 10 – Video Output, as they are all interconnected. When I removed the Anode cap, I got no spark at all from a grounded screwdriver, so it’s likely that we aren’t getting power to the flyback at all. The main fuse is intact and shows continuity, and no obviously bad caps present themselves, so we may have a dead transistor or maybe even the flyback. The caps will all get replaced regardless, and then further testing can progress.

            PCB 2 – Tuner, IF and Sound Processing

            IMG_1414

            Here’s where I find the first obviously bad cap. C4030, in the middle above the two transformers has a rusty top.

            PCB 4 – System Control 

            IMG_1416

            PCB 4, 6 and 7 are all screwed and clipped together. There is an orange wire that goes between them that has to be desoldered.

            IMG_1423

            System control contains the CPU, BIOS and the rest of the chipset, all connected to a 3.6V battery that miraculously is not dead and leaky, but also is still running at 3.3V! Quite a few bad caps in here, especially in the little processor village. On the opposite side of this board is a steel cover that has been soldered, so that will need to be desoldered to reach bottom of the board for the cap replacement.

            PCB 6 – AV Switch

            IMG_1421

            The only thing to address on this one will be to make sure the discoloration at the top is not trace corrosion. If it is, some bodge wire will need to be run after the caps are replaced.

            PCB 7 – Video Processing

            IMG_1419

            This little guy attaches to the top of PCB 4 & 6, and only has a few caps.

            PCB 9 – Standby Power Supply

            IMG_1425

            Because the TV turns on into standby mode, it’s assumed that this guy is fine. The fuses check out, and the transistor passes diags as well.

            PCB 12 – Switch Mode Power Supply

            IMG_1429

            This is the back of the PCB, attached to PCB 1.

            A few PCB pics were omitted, like the power and step button board, since there’s really nothing to it, but it was tested for continuity and confirmed working. I don’t have a pic of PCB 5 – IR Receiver, because I forgot it at home. Visually, it looks fine, and just has 3 caps.

            The next step is to make a capacitor map based on the pics here, put an order in to mouser, and see where we’re at after that.
            Coming soon will be scans of the American Service Manual and the regular manual, unless you guys have that stuff already.

            Also, if anyone has any advice or sees something I don’t see, by all means, please let me know. I’ve repaired a few arcade game PCBs and some old consoles, but there’s a lot here that I’m learning for the first time, so any tips would be appreciated.

            #6268
            RallyMK1
            BRONZE Member

              Finally finished the cap map for all the PCBs. Caps have been ordered, and I’ll be able to get started replacing all these little guys next week. Here are the maps for your enjoyment.

              PCB 1

              PCB 2

              PCB 4

              PCB 5

              PCB 6

              PCB 7

              PCB 9

              PCB 10

              PCB 12

              Still working on scanning the service manuals. Will get those uploaded soon.

              #6529
              jvezina
              GOLD Member

                Good evening,

                I owned a US MX 5000 (the previous model) for about 30 years. For the time, it had an excellent picture. Unfortunately, I damaged it when reassembling it by accidentally dropping a screwdriver on the case a few years ago. The picture tube shorted. It required another massive capacitor replacement, so it was not catastrophic.

                In your case, the first thing is to replace all capacitors branded Rubycon. There may be 100 or more. You should also get an ESR meter to check all remaining ones. If the set was stored for 15 years, expect to see most of the capacitors dried.

                On PCB 6 be very careful when removing capacitors. The black Rubycon caps leaks and damage the traces on the component side.

                I have prepared a long time ago a repair guide for the MX 5000. It should be on the service manual section.

                Capacitor replacement is also required for the VX 5000.

                Good luck,

                Jean

                 

                #6562
                RallyMK1
                BRONZE Member

                  I’m sorry that happened! It’s always frustrating when something fails due to a mistake. I’ve certainly had it happen to me before, and the lessons have been expensive 😉

                  Cap replacement is definitely job #1, and I get to start it today! Mouser delivered over the weekend, and the tedious process is already underway.

                  IMG_1681

                  Thanks for the heads up regarding PCB 6. I can already see a lot of damage, and hopefully, I won’t make it worse in the process.

                  #6841
                  RallyMK1
                  BRONZE Member

                    Well, all the boards have been completely recapped, but the TV isn’t springing to life yet.
                    It goes into standby mode, and I can turn it on, which makes the red light go out, but nothing shows up on screen. The step button doesn’t do anything, we can only turn it on with the remote.
                    We’re poking around, and will hopefully have an update in the coming weeks.

                    #6851
                    pepps
                    BRONZE Member
                      • Kent, UK
                      RallyMK1 wrote:
                      Oh wow, that is totally different. Yes, it’s the US model. IMG_1164

                      Interesting project 🙂 This is a US MX5500? The European modell is complete different.

                      I love how both of these Beovisions have speaker outputs for connecting non-active units for stereo sound! Such a rarity in other tvs from this era.

                      #21415
                      Wes
                      BRONZE Member

                        Well, all the boards have been completely recapped, but the TV isn’t springing to life yet. It goes into standby mode, and I can turn it on, which makes the red light go out, but nothing shows up on screen. The step button doesn’t do anything, we can only turn it on with the remote. We’re poking around, and will hopefully have an update in the coming weeks.

                        Please keep us posted about the progress. I have the same model mx5500 ntsc but when i try to use the scart port i just get a scrolling image and I cant figure out why.

                        By any change you know how to enter the service menu ? or theres info. of some sort about that in your user manual ? Thanks

                        #24615
                        ECK_DATA
                        BRONZE Member

                          Hey! I just found the same MX5500 model and I am planning on doing a full recap soon. Any updates about your project? Were you able to save it?

                          *Thanks for the capacitor mapping by the way, this will be very useful! Did you save a ‘project’ on Mouser when you ordered?

                          • This reply was modified 5 months, 2 weeks ago by ECK_DATA.
                          #24616
                          RallyMK1
                          BRONZE Member

                            Good luck! Sorry, mine still isn’t working. While I’ve made progress on a pile of other TVs with weird issues, I haven’t been as lucky with this one. If I ever find out what’s definitively wrong with it, and if there are any fixes, I’ll be sure to put anything I find out in here.

                            #24618
                            ECK_DATA
                            BRONZE Member

                              Yeah i’m not expecting great result with this, but I do get an image to begin with so i thought I’d give it a shot! I’ll keep you posted on my progress 😉 Cheers!

                              #25261
                              RallyMK1
                              BRONZE Member

                                Well guys, I have an update today, and unfortunately, it looks like flyback failure. I was fortunate enough to have some friends in the Bay Area with another MX-5500 they were working on, and were willing to swap boards from mine for testing so I wouldn’t have to drive the whole TV down there.

                                They were able to trace back the problem to the protection in the switching power supply: IC1 is a TDA2582 and all pins are on spec except pin2 that checks the flyback pulse for a duration of ~12us coming directly from the HOT (through a few caps and a resistor, no coils)
                                They tested the flyback and noticed that the pulse was very very short (2-3us). They thought it was because there was no yoke coil connected, but this seems to indicate the very same symptom, and the yoke is connected this time.
                                So the guess is that the flyback is dead at this point.

                                Now, I’m able to find some B&O flybacks available through Donberg, but these all appear to be for Euro sets, not American ones, which makes sense, but is unfortunate.
                                If anyone has any info on finding one of these guys, I’d sure appreciate it!

                                Screenshot_2023-10-24_at_11.08.40_PM

                                11EAFD2E-3AF0-4AE5-8CE9-DAA36912F241-scaled

                                #26357
                                RallyMK1
                                BRONZE Member

                                  A little update! The guys working on my TV made a bit of progress on the deflection board, determined the flyback was likely ok, but it still had a short somewhere that was blowing fuses. Luckily, another B&O ended up at an e-waste facility nearby, and while it wasn’t in great shape, it did turn on, at least for a little bit! So, its boards were harvested, and between the two, they’ve gotten mine to finally turn on for the first time in maybe 20 years! Unfortunately, it looks like my tube is worn out, so we’re checking to see if the e-waste tube is in better shape, or if mine can be rejuvenated.
                                  On a side note, when I dropped by black set off, in the garage was the red e-waste set, and a blue one my guy had just finished reparing, so it was a crazy site seeing all three sets together in one place. Will update again when I’ve got more info.

                                  IMG_2047

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                                  #26410
                                  RallyMK1
                                  BRONZE Member

                                    B&O first signs of life.

                                    #28283
                                    RallyMK1
                                    BRONZE Member

                                      Guys, repairs are complete, and it’s in better shape than previously thought! It turns out the e-wasted B&O was an MX 5000, not a 5500, so its deflection circuit didn’t behave the right way with my yoke. The guy working on my set managed to get it up and running with my original boards, and found that the failure was mainly due to a mix of issues, including a blown HOT (which I had replaced!), trace corrosion from failed caps, a bad diode, and a shorted thermistor which ran the degauss coil. IMG_4974

                                      All of those diags were far beyond my capabilities, so I never would have gotten this running without help, and a monumental amount of help at that.
                                      This B&O comes home next week, and then, I get started on the VX 5000 repairs….

                                      #28284
                                      RallyMK1
                                      BRONZE Member

                                        Here’s a nice closeup:

                                        IMG_4967

                                        #28654
                                        jdzwonnik
                                        BRONZE Member

                                          Great article. Are you able to tell me how you changed the geometry on your tv? I got an MX5000 yesterday and the geometry is all over the place. I saw someone say that these tvs don’t have the service pins to short out?

                                          Thanks in advance

                                          #28869
                                          RallyMK1
                                          BRONZE Member

                                            There are pots internally, no digital adjustment on this one. I haven’t gotten into the service menu so far, just haven’t needed to. I’ll explore that later if it comes down to it.

                                            Here’s a pic of it in its final spot, matched up with the Beosystem 6500 and some Beolab speakers.

                                            IMG_7880

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