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marcham
BRONZE MemberHey, Glitch. Yep, I’m stubborn and refuse to put this machine down. 😅
Checked out the display strobe pins on the scope, and don’t get anything besides a flat 5V signal.
The issue with -15V rail was down to a bad TR19. I had replaced the TR19 with a new PU01, but turns out I must have gotten a counterfeit from eBay. When popping it in my component tester, it recognized the transistor, but backwards; as in the case was labeled EBC, but was actually arranged CBE. I flipped it around, and it seems to work without issue for now. Still going to get a proper replacement from Danish Sound Shop in the future.
marcham
BRONZE MemberEvening, all.
I was able to track down the issue for my last problem and now have my +15V, -15V, and +5V rails. 👍
However, I still have problems with the unit and suspect the CPU. Current problems include a constantly spinning turntable, no response to keyboard input, and a display that goes between showing one dot and multiple dots. I’ve confirmed the keyboard presses do take the appropriate pins low.
Here are my readings; does all look okay from the CPU side of things?
- PIN # 1, 5V, DATA LINK
- PIN # 2, 5V, KB: PLAY
- PIN # 3, 5V, KB: STOP
- PIN # 4, 5V, KB: DOWN
- PIN # 5, 5V, KB: UP
- PIN # 6, 5V, KB: 45
- PIN # 7, 5V, KB: 33
- PIN # 8, 5V, KB: PAUSE
- PIN # 9, 4V, DATA LINK
- PIN # 10, 2V, CRYSTAL
- PIN # 11, 2.3V, CRYSTAL
- PIN # 12, 0V, GROUND
- PIN # 13, 5V, DIGIT SELECT OUT
- PIN # 14, 5V, DIGIT SELECT OUT
- PIN # 15, 0V, DIGIT SELECT OUT
- PIN # 16, 5V, DIGIT SELECT OUT
- PIN # 17, 5V, BCD OUT
- PIN # 18, 5V, BCD OUT
- PIN # 19, 5V, BCD OUT
- PIN # 20, 5V, BCD OUT
- PIN # 21, 5V, ?
- PIN # 22, 3.5V, INDICATOR
- PIN # 23, 5V, KB: TURN
- PIN # 24, 2.5V, LIFT
- PIN # 25, 5V, <<
- PIN # 26, 5V, >>
- PIN # 27, 5V, SLOW <<
- PIN # 28, 3V, SLIDE TACHO
- PIN # 29, 3V, SLIDE TACHO
- PIN # 30, 5V, 5V
- PIN # 31, 0V, LIFT MANUAL
- PIN # 32, 0V, SO
- PIN # 33, 5V, DISC DETECTOR
- PIN # 34, 5V, SLOW DOWN
- PIN # 35, 5V, FAST UP
- PIN # 36, 0V, SLOW UP
- PIN # 37, 5V, FAST DOWN
- PIN # 38, 2.5V, POWER ON/OFF
- PIN # 39, 4.5V, RESET
- PIN # 40, 0V, SPEED SENSOR
Note that PIN 38 is sitting at 2.5V (is that correct?); I thought it should be either 0V or 5V.
The same comment goes for a few other pins. I thought it would be either low (0V) or high (5V).
Thanks.
marcham
BRONZE MemberHey, all.
Thanks for sticking with me on this multi-month journey; I’ve been learning more than you can imagine.
The good news is that I finally have a standby light after solving some communication issues between the PCB and PCB2 and fixing the bad Molex connectors. The ‘bad news’ is that I’m troubleshooting the 15V circuit and am a bit stuck.
I’m suddenly not getting a +15V signal, so I’m investigating the appropriate area of the circuit. I believed OTR1 (TIP32) might be bad, so I swapped it out with a brand-new TIP32C.
I get a solid 23V signal from D21-24, across the leg of C27, and straight to P2-8. However, the measurements of OTR1 show 23V at both the base and emitter. The collector and P2-9 are sitting at 0V.
I’ve swapped out OTR1 for another TIP32C, even though it tests fine and has the same result. I’ve even swapped out R77, thinking it could have been bad despite testing fine, but the issue remains.
Other notes of worth:
+ Measuring between P2-8 and P2-10 shows 6.8k Ohms as it should.
+ TR18 has 23V at its collector. 0V at the emitter and base. It recently tested fine.
+ Removing OTR1 and testing the board shows no issues with unexpected connectivity.
+ D25 is tested and working fine.
+ C27 and C28 test fine.What am I missing here? Is OTR1 at fault? Is the TIP32C not a solid replacement? I’m still trying to wrangle proper resistor drops, as both sides of R77 measure about the same (23V), so it doesn’t seem to do much.
Thanks, all.
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This reply was modified 1 month ago by
marcham.
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BRONZE MemberThanks, Mark! Someone on Reddit had suggested this as a replacement, so I’ll grab a few new connectors and clips.
https://www.digikey.com/en/products/detail/molex/0022012121/1090462
https://www.digikey.com/en/products/detail/molex/0008650805/1130600
marcham
BRONZE MemberBit of an update. After wondering why my progress regressed, I decided to go through and test the basics (aka power). I found that the 15V line wasn’t producing voltage and quickly traced it back to a loose connection on the P2 connector.
This harkens back to one of the original problems I had when I started working on the unit. Wires started coming loose from the P2 connector. I attempted to fix this by reinserting the wires and using hot glue to hold them in place. While ‘okay,’ this solution hasn’t been great and isn’t producing the most stable connection.
Does anyone have any recommendations on where to find replacement Molex connectors for the wires? I can’t find the exact replacement anywhere.
I also tried removing the metal pins from the connector to reattach the wires correctly, but I couldn’t remove them.
Thanks, all.
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This reply was modified 1 month, 2 weeks ago by
marcham.
marcham
BRONZE MemberHey, all. Replaced TR17, but nothing changed.
To confirm the current situation, the display shows four dots and pressing ‘Start’ displays ’33,’ but nothing starts up.
Also, to double check, should the state of each keyboard button be high by default at the CPU, then go low when pressed? That’s the current state at the moment.
Included some readings from the reset section below. It remains high at CPU pin 39 at all times.
Thanks!
marcham
BRONZE MemberHey Dillen. Thanks, appreciated!
I’ll have to research my understanding of transistors, as I thought TR17 looked good.
I thought that if the B was powered (5V), C and E should be open with the same voltage (6V).
I ordered a new bc557b transistor and it will be here tomorrow to swap out.
Thanks again.
marcham
BRONZE MemberHey, all! The swap of 01C1 was successful in moving forward the repair. Everything receives the correct power: 5V, 15V, and -15V. However, the unit doesn’t want to start up properly. After experimenting, I found that the unit has a constant 5V at pin #39 (reset); I assume this should go low when switched on.
I can confirm that hitting the ‘Play’ button does reach the CPU. I dove into the reset circuit, but everything seems fine. All resistors test fine, the cap (C20) tests fine, the diode (D15) is OK, and so is the transistor (TR17). The base gets a constant 5V, while the emitter and collector are around 6V.
I’m a bit confused about this. I assume that the base shouldn’t be 5V at all times, but where does the signal come from? The base only goes to D15, directly from around P2(2), which seems like it would always have a constant 5V. What am I missing?
Thanks!
marcham
BRONZE MemberUnderstood, replacing it. Thank you, Dillen! I will report back once the replacement part has arrived and been installed.
If you have a moment for me to learn, why this recommendation? In my beginner’s eyes, it appears 0TR1 is working right, and the wrong voltage is being sent to the base during standby, meaning a different component is at fault. So why replace OTR1?
Thanks as always!
marcham
BRONZE MemberThanks for clarifying, Dillen.
These readings were taken in the standby state.
Here is how the states change between standby on/off:
Standby: E:20V, B:14V, C:14V
On: E:20V, B:13V, C:13V
I should note, the platter spinning in standby is not a ‘slow’ spin, but quite fast.
Additionally, the Play/Stop buttons work intermittently.
marcham
BRONZE MemberHey Martin, I really appreciate the response.
Let me know if I’m misunderstanding your suggestion, but the 15V rail seems to work perfectly; it’s only the -15V that is MIA.
Here is a copy of the circuit readings I previously provided. 0TR1 seems to be working fine.
As for a break, do you see anything odd within the circuit readings?
Hoping between these and the section included above, they hold a clue.
Thanks again!
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This reply was modified 2 months, 1 week ago by
marcham.
marcham
BRONZE MemberI’m adding more information in the hope that someone can help me with the missing -15V rail. Three lines leading away from the power section, near TR21, are 00, DD, and II.
Tracing down II leads to the CPU outputting either 0V or 2.5V via the On/Off pin.
DD connects to the +5V supply and leads to an upper section that I have included below with readings. 00 also leads to this upper section, and I have included the readings as well.
From 00 is PP, which leads to the braking circuit. It feels like I’m getting close, as another problem right now is a constantly spinning platter.
From DD is NN, but that appears to lead to ground.
As always, any help is appreciated, thanks!
marcham
BRONZE MemberJust popping in with an update.
Still at the same point but been poking around the board and reading voltages.
I noticed that the main chip’s voltage on pin #38 (on/off) swaps between 0V and 2.5V. However, the chip seems to be getting its primary 5V at pin #30 without issue, so could the chip be the issue in any way? I tried reseating it, but it did not change.
Poking around TR19 and TR21 trying to figure out why there is still no -15V signal. I feel that’s the heart of the issue.
Thanks, all.
marcham
BRONZE MemberHey Glitch, Thanks for the explanation; that makes sense.
Looking into TR21, the signal sits at .71V in standby and drops to .08V when switched on with the tonearm in motion. All readings in the diagram were taken in standby mode.
To help visually, I recorded a short two-minute video.
marcham
BRONZE MemberAfternoon, all. Hope everyone is having a good holiday.
I had the time to dive in and take more voltage readings.
As someone who doesn’t know exactly how a circuit flips a voltage from 15V to -15V, I would say that something looks a bit off around TR18, even though that transistor tested well. But, again, what do I know? 🙂
Any insight appreciated. Thanks, all!
marcham
BRONZE MemberThanks for the info, Glitch. Checking at TR21, there is no voltage when the Beogram is on or off. If I check pin 38 of the CPU, the voltage is 2.5V when off and 0V when switched on. I can confirm that 5V is making it to the CPU at pin 30. As for C29, the voltage stays stable at all times around 24V. I’m not sure if this helps illuminate a picture.
I’ll try to test some other areas within the circuit, but hopefully, the above is a clue. Seeing it connected in the block diagram, I also tested transistors TR6, TR22, and TR23 — all look good.
I’m trying to find a fault that would cause the display to always show four red dots and the table to constantly spin at a slow speed, even when off.
marcham
BRONZE MemberHey, Glitch (and others),
It has been a while since I popped into this thread, as I’ve had some of my projects on hold. I was waiting on parts for the Beogram and then had to solve an issue with the ribbon cable connecting PCB2. Luckily, all that has been handled, and I’m down to troubleshooting what is hopefully the last issue, and I need a bit of assistance.
Long story short, there is an issue with my -15V rail; I’m getting 5V and 15V fine, but the -15V is nonexistent. I’ve uploaded a photo of the schematic for additional detail. Red spots are where I have tested for voltage and only received around .75 V. The blue spot is an example of a place I tested and received +15V. The components highlighted in green appear to be working when tested.
Any thoughts? I figured if there were an issue with the 15V rail, I would find it in one of these highlighted components. Any advice?
Thanks, all,
marcham
BRONZE MemberI appreciate the feedback, Dillen. Luckily, I got everything sorted out!
I am posting the solution here in case anyone else has the same issue. I solved the problem by better isolating the tweeter diaphragms’ speaker wires. When replacing the diaphragms, the wires must run down a metal channel on the front of the tweeter plate. I was isolating the wires in this channel with heat shrink tubing, but I also needed to ensure the thin wires weren’t coming into contact with the edges of the round center cutout.
You can prevent contact with very thin heat shrink tubing or electrical tape.
marcham
BRONZE MemberPosting in the crossover schematic. While I redid the caps, everything else is original. As I mentioned, I redid the tweeters with new diaphragms, but I would assume a signal is getting to them that shouldn’t, making it the crossovers.
marcham
BRONZE MemberThanks, Glitch; I appreciate the feedback and help along the way!
While I’ve made mistakes throughout the process, and the board has certainly seen better days visually, I’ve taken the time to improve my soldering skills and learn how to better care for my equipment. Funny enough, I have quite a bit of repair gear sitting around now (even if I don’t know how to use it all 100%): a soldering station, variable power supply, multimeter, component tester, tone generator, and oscilloscope. Each project I tackle has allowed me to move forward with more knowledge and learn to use more of my gear. In the meantime, I’ve brought a Beocord 9000 and a pair of Beovox S75 speakers back to life, so that’s been a nice win!
The partial good news: After investigating the board, reflowing joints, and replacing a shot resistor (that component tester is fantastic), the machine shows the standby light when fed power and doesn’t blow a fuse when powered on! The 8002 is now back to the state I received it in, but with new, fresh caps that don’t cause the tonearm to move inward 1 inch and then return when pressing Play. However, it is not all finished, as two other issues have appeared.
New issue #1 popping up: Pressing turn will spin the turntable without issue, and pressing stop will bring it to an end. However, the Beogram will not play. When pressing Play, the tonearm moves inward and does not stop even when it reaches the spindle. The motor continues to spin, the belt slipping on the spindle as it tries to continue moving it inward. I searched the Beoparts website (now: Danish Sound Parts) and found they sell an IR LED for the Beogram. They note that when this component fails, “the Beogram will not stop the carriages’ travel at the beginning of the record, but instead keep traveling leftwards until it can’t go any further, so I think this could be my fix.
New issue #2 popping up: A second issue (which might be causing the first) has popped up, too. When P4 is plugged in, and the board is prodded in the same area (as P4), one of two things happens: the platter will change its movement (stopping or starting), or the Beogram will blow its fuse. The latter occurs most often. Do you know what could be causing the issue in this area? I don’t see any obvious solder cracks or visually failed components.
Thanks again!
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