Back onto my Beomaster 5000 restoration project, and an interesting find...
After having gotten the 5000's processor running, I went on to examine the rest of the system. Several more electrolytic caps were high ESR, so I ordered up a bunch and some trimmer pots that would be most likely to cause significant trouble, particularly the idle current and 5v regulator pots.
Put it together, set the 5v regulator, go to set the idle current and... Nothing! It seems there is no -40v on the board, though it is present at the -40v 10,000uF reservoir cap.
Pull the board and... ah-hah! a broken -40v circuit trace. Inspect for likely causes, and found both Right channel output transistors shorted. So, I obtained some new output transistors, bridged the broken trace, checked the solder joints in the vicinity, including on the BF587 transistors, replaced all of the mica insulators and dried silicone grease with modern heat transfer silpads, put it all together, set the idle current and all seemed well... using headphones.
Put the system onto some speakers and it sounded great! For about three minutes, then a low frequency 'BZZZZZT...POOM!" followed by shutdown and smoke.
A more thorough dissection followed. This time, both Right side output transistors had shorted and the .22 ohm current limiting resistors blew. A check of surrounding resistors and the BF587s all came up OK.
Moving on, testing of things like snubber capacitors al tested OK. Then I noticed something odd.
The Bridge Rectifier 2D1 for the +40v / -40v main power is marked "B80-C5000/3300" Now that's odd.... doesn't the "B80" designator indicate an 80v part? On an 80v circuit? Wouldn't that be pushing things right to the limit for a rectifier with no heatsink? Check the parts list and... Ah-Hah! 2D1 should be a B250-C5000/3300! There is an incorrect part here! Or maybe the schematic reflects a later update?
Added 16 Nov. 2020 - Ah hah! I have discovered that the B80 designator might indicate a bridge rectifier with a maximum 200v reverse voltage. That makes a lot more sense! The replacement has a different designator with a "D" suffix, which also indicates 200v reverse voltage.
So my questions are:
Could a breakdown of the 2D1 bridge rectifier at higher load account for shorted output transistors? Could the low frequency noise (sounded like power line frequency) through the speaker just before destruction of the output transistors be clue? The rectifier does seem to pass diode tests on a Fluke meter OK.
Could the Left channel have been spared because the Right channel is much closer to the bridge rectifier , and the slight resistance of several cm of PCB trace have allowed the Right channel to breakdown first?
As an aside, 2D2, a B80-C3700/2200 which runs the 5v standby had darkened the PCB beneath it. As the 5v systems had several exploded electrolytic capacitors I decided to replace both bridge rectifiers. Also, in the course of repairing the processor, I had already replaced the main power relay, which had high contact resistance.
Thanks for any ideas before I re-assemble and try again...