Very great read!
And reminded me of some trees I climbed looking for root causes on these damned lovable decks!
Sonavor:I was reviewing my pictures of the board and the repair steps and realized something. When I reflowed the solder connections on that small processor board, I only did the solder joints on the trace side. That board is a little tricky as there are a number of solder pads (as for those small 4.7nF caps that are on the component side. In those cases, that is the connection to ground. So I hadn't reflowed that side (they are kind of hidden) and I bet that was the source of the problem.
I got present to that problem when C28 inside the processor "can" didn't ground. Boy! Did that lead to a wild goose chase and much frustration!