Wow! I'm working on a project just like yours.
Keep us posted on your progress!
I picked up a complete used 5500 sysem with CD, TT, TD, BM, MCP, 2 BL1000s and 2 Penta Mk1. My Pentas looked like yours on the outside with both tops bent badly (dragged across floor?).
If you are interested, I made a CAD dwg of the skins that I could forward to you, as a PDF file for your fabricator. Most metal shops balk at the short lips (3mm or ~0.12") at each edge of the skins, leaves no room to create a real sharp corner! I dont know yet which way I'll go with the skins...
I replaced the mid's foam surrounds with rubber and took the amps and housings apart to clean them (amazing how much dust is pulled in by the amp heat convection). If you are not restoring these to factory spec, you could skin them with brushed aluminum foil from alsacorp.com.
My Pentas are now up and running on my BS4500. The refurbished Penta Mk1s sound more rounded from low to high than my BL6000s!
BTW B&O USA has the adapter between PL/SL PN:6275896. These allows you to get the display working on the speakers on PowerLink systems.
Soundsheavenly.com sells complete speakerlink cables 4-pin (M-M both ends) up to 8M long, Item# "spkrlink", for your BS5500.
I did look in to replacing the caps and resistors on the XOs and priced the components at PartsExpress.com with 1% or 5% caps (all caps available), the parts bill is prohibitive at +US$250 for each XO! When they start sounding muzzeled I'll have to bite the bullet.
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Beomaster 5500: I have replaced one missing RCA connector on the BM5500 and cleaned the inside of it. Why do people misplace the brackets that are supposed to hold the cover inplace on all these systems? I had to manufacture two of them from scratch with a hacksaw and a bench grinder! The BM5500 sounds really good. Goop cleaner removed most of the grime, however, be careful with the rubbing - you may work through the clearcoat and get down to bare metal!
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My Beogram CD 5500 only plays on one channel, needs to go to California for service, unless somebody here knows what ails it!?! I did find soot around two resistors but no burn marks on them?
Next on list is TD (doesent close properly, Belts/Gear track?) and TT (New Belts and new cartridge - soundsmith.com) as well as the MCP (dial wheel not working properly, super glue time?)!
IkeA