Hi everyone
I have definitely come to the conclusion that fixing a 6000 quad is not easy and there are pitfalls everywhere. On my last session, I wanted to lift the tuning indicator slide to access the amplifier board. I unscrewed it, lifted it and the string snapped for no apparent reason. It must have been chaffed and old in one area and decided to give up the ghost.
I really didn’t want to do that job but it had to be done and for starters, I have no spare string at all. So I decided to use the second best option that has worked for me in the past and that is 0.35mm fishing nylon. Not the best because it tends to be too elastic if the tension is not high but it is all that I have at the moment.
I normally hate doing these stringing jobs but for some reason, this one went fairly easily. The main requirement is to have an assistant with those two extra hands – one set is not enough. For those that might have to do this job in future, the following procedure worked well for me.
Remove all of the old string and measure the exact length if you can. I estimated that the distance between the tips of both knots was around 166cm.
Cut 2m of suitable line and knot a small loop at one end. This is sized to slip over the lug on the plastic wheel.
Install the plastic wheel on the tuning pot and turn fully anticlockwise.
Fold the line double and thread it up the tuning indicator and around the end pulley. The side with the loop has to be at the front. Use an elastic band to keep the line in place around the pulley. This is where the extra hands start to become necessary.
Position the looped end on the left front side of the capstan and wind two turns clockwise onto the capstan. Make sure the latest turn lies on top of the other.
Keeping the tension around the capstan, adjust the length of the looped end so that the line can be wrapped around the wheel and the loop located over the lug. Tension the line on the right side of the capstan and make sure that the line is located around the middle groove on the wheel. If you don’t keep the tension during the next steps it will fall off of the lug and you have to start again.
Pass the free end around the lower of the two front pulleys and the nearest pulley at the indicator. Next, remove the elastic band and pull it tight around the indicator end pulley. Pass the free end around the farthest pulley at the indicator.

Hold the free end firmly and start to wind the wheel clockwise. The coiling process should start half way down the plastic wheel and the line accumulates in the lower grooves.
When the wheel is fully clockwise, make sure that the free end of the line is around the correct pulleys and position it over the plastic wheel. Measure the distance for the loop that will be attached to the spring.
Make a small loop and fit the spring. Fix the spring to the wheel and ensure that the line comes out on the very top groove. Check that the spring has a bit of tension. If it hasn’t, you might have to relocate the spring to a different hole or re-knot the loop.
Turn the wheel anticlockwise to pull the line in on the top groove and it should feed out at the bottom at the same time. Test the full travel a few times and check that the tension is sufficient.
Find a favourite channel and set the indicator to the right position. I have marked this position with a small black dot on the plastic indicator. Slide the line over the retainer to lock the indicator ribbon in position. I used a piece of thin card (business card) to help guide the line over the retainer and pull it through.
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So, there we have the newly strung tuning system. It works and does the tuning job but I must try and source some of that proper tuning string one day. I haven’t had much luck in finding any to date.
Regards
Geoff