Hi Menahem
I have tried to put down my thoughts on the solenoid operation to help get to the bottom of this problem solving exercise. First of all, I think that Martin has a very valid point when he mentions the number of model variants that we might be thinking about or have been working on. In my case, my experience tends to be based on the extensive repair work that I have carried out on the BG6000 Type 5505.
The machine with the problem that we are trying to address in this thread is the BG4002 Type 5501. From the schematics that I have available in the service manual for Type 5501-5002, the 5505 seems to have many of the basic features of the 5501. In particular, the circuits controlling the solenoid appear to be very similar. The component numbering is however different.
I have spent a lot of time studying the service information that is available for these units and I think that it is important to put the following points on the record for others who are faced with the same problem of a solenoid that doesn’t want to lower the arm. The problem solving section in the service manual clearly spells out the possible causes and the areas to check if the solenoid fails to operate when the arm is sitting in the correct position at the start of a record. These are the logical places to start looking and they cover the following parts of the circuit:
Power supply faults
Detector circuit faults
Electronic switching faults
Pulse generator faults
Solenoid physical faults
The test points will of course vary from one model to the next so I’m not going into any further detail at the moment. However, I do have the test points for the BG6000 Type 5505 and I will always check these areas first. In my case, it was the detector circuit that was faulty and a burnt out transistor was the cause.
One thing that the problem solving chart does make clear is that the slide motor operation (including its photosensor) is only investigated after the solenoid has lowered the arm. This means that the solenoid has to lower before the slide motor can work and can be checked. Hence the solenoid is an interlock for the slide motor and to me, there is no logical way that the slide motor can affect the solenoid operation.
The adjustment of this photosensor is extremely important as it controls the rate of advancement of the arm. The adjustment procedure in the manual focuses on setting up the threshold voltage for the stepping motor and when this is done properly, the shutter is locked in position. There are no indications that this procedure can influence the operation of the solenoid.
I have checked all of the relevant voltages on my BG6000 and when the arm is in the correct position at the start of a record and the arm is raised, the solenoid control voltage at the collector of 1TR20 is grounded to zero. Hence the voltage at the cathode of 1D19 is also zero and the voltage on the anode side is around 0.7V. Under these conditions, there is insufficient current flow to operate the slide motor. If you move the arm from side to side in this position (equivalent to changing the shutter position), the voltage always stays around 0.7V and the motor will never operate. This is a totally logical result because the designer doesn’t want the slide motor controller to be operational when the arm is in the raised position.
The arm drops when the solenoid control voltage changes from zero to +18V. The cathode of 1D19 is now 18V and the anode voltage now has freedom to vary from zero to 18.7V. When the arm is in the perpendicular position, the shutter is closed and the voltage is low – around 1V. As the arm moves towards the centre of the disc, the light exposure increases and the voltage increases to around 5V. At that stage the motor moves, the arm straightens and the voltage drops back to 1V. During normal operation, this voltage simply cycles between 1 and 5V.
If the shutter is way out of position and the photoresistor gets full light exposure, then the motor voltage is going to be high and the arm will be dragged across the record at high speed. However, this can only happen after the solenoid has activated – the arm drops and immediately the slide motor runs away and ruins the record and stylus. This has happened to me and for this reason, it is extremely important to get the shutter and the slide motor properly setup before the arm is lowered and playing a valuable record.
I hope that this has thrown some light on the control system for this machine and I always value feedback from more experienced people. However, from the observed operation of the BG6000 Type 5505, I have found nothing to suggest that the refusal of the solenoid to operate can be attributed to maladjustment of the slide motor photosensor.
Regards
Geoff